Thermal Spray Coatings
Product Specifications
ELLISON
COATING		 MATERIAL
COMPOSITION		 HARDNESS TENSILE BOND
STRENGTH		 AS-SPRAYED
FINISH		 PROPERTIES AND
APPLICATIONS		 SPECIFICATION
APPROVALS
EST045 Silicon Aluminum 15T 65 Min 2,500 PSI, Min 500-750 Ra Salvage and build-up of parts made of Aluminum, Magnesium and alloys, good machine finish CPW 235 PWA 1335
B50TF92CLA
EST033 Aluminum 15T 65 Min 3,000 PSI, Min 450-750 Ra Corrosion resistant in coastal and industrial atmospheric conditions, good electrical and thermal conductivity, relatively soft and ductile, non-magnetic B50TF57CLA
EST037 Silicon Aluminum
Alloy, Aromatic
Polyester		 15Y 65-75 800-3,500 PSI 600-900 Ra High quality abradable coatings, have a temp. operating range of 315°-425° C (600°-800° F), suitable for operating temps. to 325° C (617° F). B50TF222 CL A,
EMS57735
EST642 Aluminum Oxide 15N 90 Min 2,000 PSI 250-350 Ra Dense coatings which resist wear by fibers and threads and also resist erosion in high temps. ranging from 840°-1,650° C (1,550°-3,000° F) CCPW 210
MSRR9507/9
PWA 1310
EST029 Titanium Dioxide,
Aluminum Oxide		 15N 85 Min 2,500 PSI 500 Ra Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1,100° C (2,040° F), coatings are particularly suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts used for the guiding and handling of thread, can be used in many environments including most acids and alkalies CLA, CLB and CLC
MSRR 9507/36
CPW 281GE
GE A50A565
EST605 Titanium Dioxide,
Aluminum Oxide		   p4,100 PSI 200-300 Ra Can be used for applications similar to Al2O3 + 3% TiO2 coatings, but have a lower dielectric strength and are less resistant to chemical attack, 550° C (1,020° F) max. service temp.  
EST046 Chromium, Nickel,
Tungsten, Cobalt		 15N 78-80 4,500 PSI, Min 250-375 Ra Resists wear by abrasive grains, hard surfaces, fretting and particle erosion in high temp. environments between 540°-840° C (1,000°-1,550° F) EMS 52432 XXIII
PWA 1316, CPW
236, MSRR 9507/23,
DMR 33.008
EST634 Chromium, Nickel,
Tungsten, Cobalt		 15N 78-79 5,000 PSI, Min 350-500 Ra Resists wear by abrasive grains, hard surfaces, fretting and particle erosion in high temp. environments between 540°-840° C (1,000°-1,550° F) BMS 10-67, PWA
1318, CPW 218M
NSRR 9507/3,
DMR 33.007
EST031 Molybdenum,
Chromium, Silicon,
Cobalt		 15N 80 Min 7,000 PSI, Min 200-250 Ra Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride non-oxidizing environments, such as phosphoric and acetic acid and salt water, particularly suitable where lubrication is low or non-existent, excellent sliding wear resistance and moderate oxidation resistance, at temps. up to approx. 800° C (1,470° F) BMS 10-67 TYPE
XV, EMS 52432
XVI, B50TF155,
Cl A
EST018 Molybdenum,
Chromium, Silicon,
Cobalt		 15N 83 Min 6,500 PSI, Min. 200-350 Ra Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride and nitric and non-oxidizing environments, such as phosphoric and acetic acid and salt water, particularly suitable where lubrication is low or non-existent, excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temps. up to approx. 800° C (1,470° F) EMS 52432 XV,
B50TF190, Cl A
EST016 Chromium Carbide,
Nickel Chromium
Alloy		 15N 83 Min 5,000 PSI, Min 250-350 Ra Good abrasion, particle erosion, cavitation, and fretting resistance up to 815° C (1,500° F), good corrosion resistance, good hot gas corrosion resistance, particularly in sulfurous gases, oxidation and erosion resistant up to approx. 900° C (1,650° F), applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts AMS7875,
B50TF134, CI A
MSRR 9507/17
DMR 33.006 M3965
PM819-05
EST017 Chromium Carbide,
Nickel Chromium
Alloy		 15N 78 Min 3,500 PSI, Min 400-500 Ra Good abrasion, particle erosion, cavitation and fretting resistance up to 815° C (1,500° F), good corrosion resistance, good hot gas corrosion resistance, particularly in sulfurous gases, applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts EMS 52432 Cl II,
B50TF137 Cl B,
PWA 1307, CPW
207, MSRR 9507/2,
DMR 33.005
EST609 Silicon, Titanium,
Chromium		 15N 94-95 5,500 PSI 200-300 Ra High wear and corrosion resistance tough finish resists mechanical shock better than other ceramics, good low friction characteristics  
EST022 Nickel, Indium,
Copper		 15T 85 Min 3,500 PSI, Min 250-350 Ra Produces dense coatings with good resistance and galling and fretting, melting temp. 1,150° C (2,100° F) Applications: jet engine parts such as turbine blade roots BMS 10-67 XIV,
B50TF72 Cl B
EST009 Nickel, Indium,
Copper		 15T 85 Min 3,500 PSI, Min 350-550 Ra Produces dense coatings with good resistance and galling and fretting, melting temp. 1,150° C (2,100° F) Applications: jet engine parts such as turbine blade roots BMS 10-67 XIV,
B50TF72 Cl A,
MSRR 9507/31,
DMR 33.016
EST060 Nickel, Copper 15T 85 3,500 PSI, Min 350-550 Ra Coatings are very dense with low porosity and oxide content B50TF42 Cl A,
DMR 33.015,
PM819-42
EST048 Aluminum, Iron,
Copper		 15T 85 Min 3,500 PSI, Min 250-350 Ra Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals, moderate oxidation, wear and fretting resistance at low temps., good emergency dry running properties, can be used for build-up and repair of copper base alloy parts, easily machined, melting temp. 1,040° C (1,900° F) BMS 10-67 II,
B50TF161, Cl B,
DMS2049 T1
EST061 Aluminum, Iron,
Copper		 15T 85 Min 3,000 PSI, Min 350-550 Ra Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals, moderate oxidation, wear and fretting resistance at low temps., good emergency dry running properties, can be used for build-up and repair of copper base alloy parts, easily machined, melting temp. 1,040° C (1,900° F) B50TF161 Cl A,
MSRR 9507/24
EST015 Molybdenum 15N 75-80 3,000 PSI, Min 350-550 Ra Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties, fret resistance, resistant to electric, erosion high density coatings are possible, in oxidizing or atmospheric conditions, should not be used above 340° C (650° F), used for pump parts, diesel engine fuel injectors, piston rings, synchronizing, ring press fits, valves, gears, cam followers and similar applications, bonds well to steel PWA 1313, CPW213
EST001 Aluminum, Nickel 15T 80-85 3,000 PSI, Min 450-550 Ra Coatings are dense and resistant to oxidation and abrasion, recommended for use as oxidation resistant bond coats which can be used up to 800° C (1470° F). This coating is self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate, Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures EMS 52432 XX,
B50TF56 Cl A, PWA
1337, MSRR
9508/5, CPW 247,
ES9-315
EST012 Aluminum, Nickel
Chromium Alloy		 15T 85-90 2,750 PSI, Min 400-700 Ra Plasma sprayed coatings are self-bonding, recommended for resistance to oxidation and corrosion in high temps., recommended for salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as undercoats for ceramics, thermospray coatings are not self-bonding but can be used as abradable coatings, undercoats for ceramics or to resist oxidation and corrosion. EMS 52432 XVII,
B50TF119 Cl A,
PWA 1347
EST005 Nickel, Carbon 15Y 40+- 20 1.200 PSI, Min 1,000-1,000 Ra High quality abradable coatings for use in the compressor section of jet engines, operating temps. up to approx. 480° C (900° F), self-lubricating, can be used for friction reducing bearings PWA 1352-2
B50TF53 Cl B
MSRR 9507/16
EST024 Chromium,
Aluminum, Yttrium,
Nickel		 15T 73 3,000 PSI 350-500 Ra Coatings are usually used in aerospace applications and subsequently heat treated, used as protective coatings in hot corrosive or oxidizing environments at high temp., (e.g. to protect gas turbine blades or valve systems) B50TF162 Cl A,
B50TF192 Cl A,
DMR 33.090,
PM 819-44
EST027 Aluminum,
Chromium, Iron,
Molybdenum,
Niobium, Titanium,
Nickel		 15T 90 4,000 PSI, Min 350-650 Ra Oxidation and corrosion resistant up to approx. 1,000° C (1,850° F) designed for use on super alloys, especially Inconel 713 And 718 B50TF202 Cl A
EST030 Aluminum,
Molybdenum, Nickel		 15T 75-80 2,750 PSI, Min 450-750 Ra General purpose material for producing medium hard coatings for hard bearing and wear resistance applications, coatings are self-binding, extremely tough and capable of exhibiting good erosion and impact resistance, can be used to protect parts such as machine elements bearing seats and valves EMS 52432 XIII,
EMS 57749 TiC2,
B50TF166 Cl A
EST003 Cobalt, Tungsten
Carbide		 15N 85 Min 8,000 PSI 200-300 Ra Resistant to abrasion and erosion, good sliding wear resistance, will produce superior coatings for abrasion and erosion resistance, do not use above 500° C (930° F) or in corrosive media, coatings are hard and dense with good bond strength, good fretting resistance, used for machine parts, pump housing, etc. AMS7880, B50TF27
Cl A/B, PM819-25
EST013 Carbide, Cobalt,
Tungsten		 15N 86-88 9,000 PSI 200-300 Ra Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels, for protection against sliding wear, hammer wear, abrasion and fretting, do not use above 500° C (930° F) or in corrosive media. This material is suitable for hard chrome replacement, Applications: mid-span stiffeners (gas urbine engine blades), aircraft flap tracts, sucker rod couplings, extrusion dies and exhaust fans B50TF167 Cl A
EST026 Magnesium Oxide,
Zirconium Dioxide		 15N 75-80 1,500 PSI 200-400 Ra Primarily used for thermal barrier coatings recommended for combustion applications, abrasive wear resistant up to approx. 900° C (1650° F) coatings resist wetting and corrosive effects of molten metal, Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs EMS 52432 XXVI,
A50TF155 Cl A,
PWA1333, MSRR
9507/21
ZrO-110 Yttrium Oxide,
Zirconium Dioxide		 15N 77-80 3,500 PSI 550-600 Ra Designed to produce coatings that are stable at high temps., recommended for resistance to erosion at temps. above 845° C (1550° F). This coating is flame stabilized Yttria Zirconia, Applications: thermal barrier coatings in rocket and jet engines  
EST023 Yttrium Oxide,
Zirconium Dioxide		 15N 75-80 3,5400 PSI 400-600 Ra Powders are spheroidal with excellent flow ability, chemical homogeneity structural stability and high purity, coatings have excellent thermal shock and insulating features, primarily used as thermal barrier coatings on turbine combustion components and airfoils A50TF278 Cl A, Cl B